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      Reactor design, process design, simulation and pinch analysis for styrene production process from ethylene and benzene

      A case study as an introduction to the Aspen PLUS and Aspen Energy Analyzer softwares.

      A good file for introducing the design of chemical processes.

      Introduction to the heat ex-changer network design by pinch method.

      All parts of designing a process in the oil, gas and petrochemical industries are carried out on styrene production process.


      Design of styrene production process

      The general steps in process design are as follows:

      - Finding the different routes of synthesis of the desired substance.

      - Choosing the best route based on energy and economic considerations.

      - Finding kinetics of reactions and determining optimal conditions for reactor function.

      - Modeling and simulation the reactor system and determining the reactor output conditions (using Aspen PLUS).

      - Selecting the best separation sequence method and designing the separation system to separate the main product from by products at the reactor outlet (Using Aspen PLUS).

      - Determine the streams that require heating or cooling and the design of the heat ex-changer network.

      - Determine pinch line and break loops in the initial design of the heat ex-changer network (using the Aspen Energy Analyzer).

      - Apply the final network of heat ex-changers to the simulated file in Aspen PLUS.

      In this project, the above steps have been applied to the styrene production process (one of the most important petrochemical products).

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